Bayesian Regression Methods for Ordered Categorical Data Hugh A. Chipman This thesis explores regression models for ordered categorical data, with special attention to data arising from industrial experiments. There has been considerable interest in models to deal with this kind of response, and significant advances have been made by Nair (1986) and Hamada and Wu (1990). These papers provide an in-depth look at the existing methods for analyzing ordinal data, including accumulation analysis and scoring, clarifying their strengths and weaknesses. Despite the advances made, both papers still rely on assigning a numeric score to each response category, and analyzing the scores as though they were normal. This heuristic approach is an approximation, and in some cases can be less than optimal. One alternative suggested by Hamada and Wu is to fit models to the data via maximum likelihood instead. This is a more sound approach, and the regression models of McCullagh (1980) for ordinal data would seem appropriate, since they are an extension of binary regression. In the industrial setting, where models for experimental data typically have as many terms as observations, the MLE's quite often do not exist. This renders the maximum likelihood approach to fitting McCullagh models inappropriate when the models are to be used for optimization. An exciting alternative procedure is to assume prior knowledge about the effects of the variables, and fit the model via Bayesian techniques. This is reasonable, since the estimated effects are known to be finite on the transformed scale. The fitting of Bayesian McCullagh models is itself a challenge, since the posterior distributions are not available in closed form. The Gibbs sampler, a recent computational technique, is used to obtain the posterior distributions of the parameters and any functions of them. A second important step is considered in addition to modeling, namely optimization of the process using the fitted model. In addition to optimization of plain factorial experiments, a response model strategy (Welch, Yu, Kang and Sacks, 1990 and Shoemaker, Tsui and Wu, 1991) for optimization of Taguchi's ``robust parameter design'' experiments is developed. An important advantage of the Bayesian approach is that the posteriors capture model uncertainty, which is incorporated in the optimization process to produce a more realistic choice of optimum levels. One of the key issues in fitting this model is variable selection. Unlike ANOVA methods, which can determine variable importance marginally, it is necessary to search the entire model space. A generalization of the basic model that incorporates automatic Bayesian variable selection (George and McCulloch, 1993) is explored. This method searches the entire model space, and identifies the most probable models, with the a priori assumption that selection of terms is independent. In industrial problems, many terms in the model are related to one another, so that independence is not a reasonable assumption. For example, if neither main effect A or B is identified as important, models containing an interaction AB may be considered implausible. Prior structures that represent this and other relations among predictors are developed and applied to industrial problems and data. The relation considered include dummy variables, polynomial predictors, mutually exclusive predictors, and restrictions on the numbers of active predictors. Although the variable selection part of the thesis is developed for ordered categorical data, it may be applied to other regression problems, including linear models.